Smart Printing & Dyeing Full-Process NC System

The intelligent numerical control system for the entire dyeing and printing matching process enables the processing of data and information related to dyeing and printing combinations within the system, establishing reasonable dyeing and printing matching patterns and managing the recording of relevant data and information. Its efficient information-based model and convenient management mode allow for on-demand data processing, meeting sound management requirements.
The system can precisely control temperature, pressure, and time—the key factors affecting dyeing and printing quality—ensuring that high-performance fabrics retain their unique physical properties during dyeing and printing. Through high-precision sensors that monitor temperature and pressure in real time, it maintains a temperature control accuracy of ±0.5℃ and a pressure control accuracy of ±0.02MPa, while also precisely regulating the dyeing and printing duration. The dyeing and printing processes optimized by intelligent algorithms reduce the defective rate by 20% and increase production efficiency by 25%. In addition, the system adopts environmentally friendly dyes and processes to keep dyed and printed fabrics environmentally friendly. Compared with traditional processes, it reduces the usage of environmentally friendly dyes by 30% and wastewater discharge by 40%, significantly alleviating environmental pollution.
In terms of color control, the system uses high-precision color sensors and an advanced color management system to accurately identify and match various complex colors, achieving a color reproduction rate of over 95%. For pattern positioning, it employs high-precision positioning devices and intelligent algorithms to ensure precise placement of patterns on fabrics with a positioning accuracy of 0.1mm, enabling perfect rendering of both fine patterns and large-area color transitions. Compared with traditional dyeing and printing methods, the system shortens the production cycle by more than 30%, allowing for rapid response to market changes, timely launch of new products, and keeping pace with fashion trends.